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- Reason of Choosing
- Overall support from research and development stage through commercial production
Reasons for Choosing 01Overall support from research and development stage
through commercial production
Provision of our overall support from research and development stage through commercial production that helps customers’ development with high reliability. In the research and development stage, we closely examine customers’ needs through market research, and then it promotes the development and production of original products.
Research and
Development Stage
- 1. Literature research
- We conduct literature research to propose the best possible synthetic method and process, even when only the target compound is indicated without the synthetic information.
- 2. Laboratory research
- We optimize synthetic process through laboratory research to address customers’ requirement accurately. We propose appropriate solution to problems identified during lab experiments based on our extensive know-how of organic synthesis. Additionally, we proactively share information with regard to the status of laboratory research, and provide support of customer’s development collaboratively.
Scale-up Stage
- 3. Kilo lab
- We are fully capable of scale-up production requiring kilogram scale of material by appropriate equipment such as up to 50 L reactor vessels, 300 mm diameter Nutsche funnel, and 10 L SUS press filter.
- 4. Pilot plant
- We conduct pilot production on which several kilograms to several dozen kilograms of target material is produced in accordance with the synthetic process established in the laboratory research, and then we optimize the industrial manufacturing process based on results and data of the pilot production. In addition, we also respond to pilot production to provide sample required for customer’s development.
Production Stage
- 5. Trial production
- We conduct trial production in commercial plant to check whether there are any problems or scale-up effect. In case we find any problems, we return to the laboratory research to investigate solutions, and then we establish the optimal productive conditions on retrial production.
- 6. Commercial production
- We conduct commercial production (campaign production) according to the productive condition established on trial production. In case of necessity even on commercial production stage, we return to the laboratory research to ensure safe and stable operations. We also work to improve productivity and continued cost reduction.